Packaging Production Output Calculator
Simulate daily pouch output, production tonnage, and film roll requirements
1. Select Machine & Shift Parameters
Rated Speed: 20 pouches/minute
Shift Duration8 Hours / Day
Single (8h)Double (16h)24h Non-stop
Pouch Net Weight100 Grams
10g Sachet250g Pouch1000g (1 kg)
Plant Operational Efficiency (OEE)85%
Accounts for reel changeover, hopper loading, and quality checks.2. Projected Production Output
Daily Pouch Output
8,160
≈ 1,020 pouches/hr @ 85% OEEDaily Product Packed
816 kg
(0.82 Metric Tons / Shift)Estimated Roll Film Required
1,469 meters
Based on standard pouch repeat lengthConnected Power Spec
220V AC, Single Phase
Motor: 1 HP Havells / Marathon4 Head Pouch Packing MachineQuad-head precision weigher for high-throughput snacks and pulses
Side-by-Side Machine Comparison
Compare technical specifications, speeds, motors, and capacities across models
| Feature / Specification | 4 Head Pouch Packing Machine | 10 Head Pouch Packing Machine |
|---|---|---|
| Category | Packaging Machines | Packaging Machines |
| Model Number | Custom Build | Custom Build |
| Production Speed / Capacity | 18–20 Pouches/Minute | 50–60 Pouches/Minute |
| Packaging Volume / Range | 10 g to 500 g (Customizable) | 10 g to 1 kg (Customizable) |
| Motor & Power Supply | 1 HP Havells / Marathon | 1 HP Havells / Marathon |
| Sealing Type / Construction | Center Seal / Three Side Seal | Center Seal / Three Side Seal |
| Machine Weight / Size | Approx. 1200 kg | Approx. 1200 kg |
| Ideal For | Chips, Namkeen, Snacks, Dry Fruits, Pulses | Chips, Namkeen, Snacks, Dry Fruits, Pulses |
| Action |
Recommended Maintenance & Servicing Schedule
Factory checklist provided for AANYA Packaging lines in Faridabad
Daily Shift Checks
- Clean sealing jaws from residual plastic build-up
- Check pneumatic air regulator (6-8 bar pressure)
- Inspect roll unwind tension & photo-cell eye alignment
Weekly Servicing
- Lubricate Delta electrical slider and roller bearings
- Inspect heating cartridges and thermocouple wiring
- Check ribbon blender SKF bearings and gearbox oil level
Monthly Calibration
- Zero-point load cell calibration for weighing accuracy
- Inspect conveyor belt tracking and chain tension
- Electrical terminal retorquing in control cabinet
